English version Flamand version French version
New Machines
Sympak Process Engineering


Process Engineering
Automation


 
 

Conti-Lines

Continuous processing lines in Stephan quality®

Process
Mayonnaise
Ketchup
Salad Creams
Baby food
Hospital Food
Vegatable puree
Cream Soups
Soups

Sauces
Salsas


Constant product quality due to precise process control

Continuous processing enables high production capacities at high precision. The Stephan® Conti-Lines are based on a modular concept. Customer specific solutions are designed by combining these modules according the project requirements.

Due to the high degree of automation the operating effort is minimized. A precise process control system ensures a constant product quality.

Advantages for your production
High degree of automation
Constant product quality
Precise process monitoring
Minimized manpower
Safe production
Excellent CIP cleanability
Customizes Solutions
Turn Key Solutions

 

See the processes
(To see, please click on the left or right arrows)


Processes :
Mass proportional metering Continuous mixing Emulsifying Homogénéisation Homogenising
Direct heating
Indirect heating Cooling

Applications
Mayonnaise Salad Creams KetchupSaucesCream SoupsSalsasBaby food Hospital Food
Vegetable puree Soups


Applications and processing steps


Design of the continuous processing line®

As the Stephan® Conti-Lines are based on a modular system, they can be combined according to the customer requirements.
In the basic system liquids are metered mass proportional and mixed continuously. The Stephan Microcut® can be integrated for inline homogenising.
The product can be heated indirectly by heat exchangers or indirectly by the Stephan direct steam injection techniques. The systems are CIP-cleanable.


Example for compact Stephan toato ketchup line :

See a Conti-Line Stephan®

   
Animation : To visualize the explanations, please click on
   

 


Key componen t: Stephan® Continuous Cooker

The Stephan® Continuous Cooker consists of a high shear mixer with direct steam injection nozzles. The product is heated instantly by steam condensation.
Burn-on is avoided. The short heating time is colour and flavour protecting.
Advantages for your production :

Instant heating
Avoiding of burn-on
Processing of particulates
Flavour saving process
Colour saving process
Minimized residuals

Features :

Direct steam injection nozzles
Emulsifying or mixing tools
Heating up to 96 °C
Controlled through put
Controlled temperature
Short heating times
Variable rotor speed


Stephan® Conti-Line Mayonnaise

Mayonnaise basically consists of an aqueous phase and an oil phase.
Egg yolk or egg yolk powder is used as an emulsifier.
Continuous processing lines for mayonnaise include mass proportional metering of the liquid, pre-mixing and dispersing of the powders and emulsifying.



 

Example : Low Fat Mayonnaise

The application

Voir exemple mayonnaise allégée

   

   

 

Click on the image to see the data

Options : Conti-Line CL 5000 & Conti-Line CL 10000

Emulsifying module Indirect Heating module Drum discharging module
Direct Heating module Cooling module Data management system







Documentations and high resolution photos

Documentation in .pdf*
Conti-Lines Téléchargement du PDF




2 High resolution photos Conti-Lines Machine Machine
3 High resolution photos C/Cooker Machine Machine Machine
(Closing by a simple click)
Contact for more information    
 

Vidéos :

Conti-line at the Interpak exhibition

   

   

 

Trials

Do not hesitate to contact us if you wish to realize some trials or to have a demonstration on our machines.
 


2008/2009 STEPHAN®- All rights reserved Use of this website signifies your agreement to the Terms of Use.
.Stephan Belgium. All rights reserved/conditions.